Basic Structural Principle
It employs a "sandwich" structure-consisting of a top fabric layer, an intermediate filling layer, and a bottom backing layer-stitched together into a unified whole. This process secures the internal filling to prevent shifting or clumping while simultaneously creating a three-dimensional, textured surface effect.
Equipment Motion Control Principle
Processing is driven by the X-Y-Z three-axis motion system of a computerized quilting and embroidery machine:
Z-axis: Controls the quilting needle's reciprocating up-and-down motion to execute each stitch;
X-axis: Drives the machine head to move laterally (left and right), controlling the horizontal stitch path;
Y-axis: Drives the machine head or the fabric to move longitudinally (forward and backward), controlling the vertical stitch path;
By following pre-loaded pattern programs, the equipment precisely coordinates the movement of all three axes to stitch straight lines, diamond patterns, or complex decorative motifs.
Composite Process Logic
During production, an embroidery process first creates decorative elements-such as intricate floral designs or brand logos-on the fabric's surface. Subsequently, quilting stitches secure the three layers together; these stitches can also outline patterns or add background details, ultimately achieving both structural stability and a rich, textured visual effect.
